Ford Recalls Over 132,900 Lincoln Aviator SUVs Due to Loose Exterior Trim Posing Crash Risk

Ford Motor Company has announced a recall involving 132,914 Lincoln Aviator SUVs from model years 2020 through 2025 due to safety concerns which are related to loose exterior trim parts that may detach at the time of driving. This could lead to a potential hazard for other road users.

What’s the Problem?

The recall centres on the C-pillar trim appliques and rear door window division bars. As per the National Highway Traffic Safety Administration (NHTSA),  these trim components are not bonded properly during the time of assembly due to insufficient adhesive application pressure at the supplier facility, Cooper Standard Automotive Inc. 

1. This defect can cause the trim pieces to loosen or detach while the vehicle is in motion, increasing the risk of a crash or property damage to other vehicles.
2. As per the estimation made by Ford, approximately 3.2% of the recalled vehicles (around 4,250 units) are affected by this issue. 
3. As of late May 2025, Ford had received 1,105 warranty claims related to trim separation but has not reported any accidents or injuries linked to the defect.

Affected Vehicles and Production Details

1. Models: Lincoln Aviator SUVs
2. Model Years: 2020 to 2025
3. Production Locations: Vehicles built at Ford’s Chicago Assembly Plant and those produced by Ford’s joint venture in China
4. Total Vehicles Recalled: 132,914 globally, with the majority located in the United States

Repair and Owner Notification

Starting in July 2025,  Lincoln Aviator owners will receive a notification letter that informs them about the recall and the safety risks. A follow-up letter will also be sent once finalisation of the permanent solution is carried out at Ford. After inspecting the affected vehicles, replacement or repair of the C-pillar appliqué and window division bars will be made free of charge. Here, the automaker advises owners to schedule an inspection promptly if they notice any signs of trim loosening or detachment.

Safety Precautions for Owners

Until repairs are completed, owners should remain vigilant for any trim separation and avoid driving if trim pieces appear loose or detached. Parking the vehicle away from other cars and pedestrians can help minimise potential hazards.

Context and Industry Impact

This recall marks Ford’s seventh major recall in June 2025, highlighting ongoing quality control challenges despite the Lincoln Aviator’s reputation as a luxury SUV. The issue follows a separate recall of nearly 62,500 Chevrolet Silverado trucks for fire risks related to brake fluid leaks, underscoring the automaker’s recent focus on addressing safety concerns across multiple vehicle lines.

What Should Lincoln Aviator Owners Do?

1. Check if your vehicle is included in the recall by visiting the NHTSA website or contacting Ford customer service.
2. Watch for signs of trim loosening or detachment, especially near the rear windows and C-pillar.
3. Schedule a free inspection and repair at your nearest Lincoln dealership once notified.
4. Follow all safety recommendations provided by Ford until repairs are completed.

This recall serves as a reminder that even high-end vehicles can face manufacturing defects that pose safety risks. Ford’s proactive response and free repair program aim to ensure driver and pedestrian safety while maintaining confidence in the Lincoln brand.