Ford Lemon Law
Ford Recalls Over 105,000 Expedition and Navigator SUVs for Seat Belt Defect
· Sage Law Group, LLP
Ford is recalling more than 105,000 SUVs due to a defect in seat belt pre-tensioners. The issue affects 2018–2020 Ford Expedition and Lincoln Navigator models and involves seat belts that may lock up unexpectedly or fail to extend and retract properly.
What’s the Problem?
Seat belt pre-tensioners are supposed to tighten seat belts during a crash. In these vehicles, they may malfunction and lock without warning, making the belts hard or impossible to use. Some drivers also reported that the airbag warning light turned on.
This isn’t the first time Ford has tried to fix the issue. Previous recalls didn’t fully solve the problem.
How the Issue Was Uncovered?
- Nov 5, 2024: Transport Canada reported an issue with a 2020 Explorer.
- Nov 2024–Jan 2025: Ford reviewed supplier operations and vehicle histories.
- Dec 10, 2024: Ford launched a Critical Review Group to dig deeper.
- Feb 1, 2025: Ford approved a field service action.
The investigation included:
- Site visits to supplier facilities
- Employee interviews
- Manufacturing record reviews
Although supplier records didn’t show rework, NHTSA found signs of undocumented repairs. Many warranty claims also pointed to loose or missing seat belt anchor bolts.
So far, no injuries or crashes have been linked to the defect.
Ford’s Fix
Owners can bring their vehicles in for a free inspection. If needed, dealers will replace the seat belt pre-tensioners and check for any signs of previous work.
A Broader Concern
Since the start of 2025, Ford has issued 10 recalls affecting nearly 759,000 vehicles, raising questions about broader quality control issues.
What Owners Should Do?
- Contact Ford customer service for help.
- Check recall status at the NHTSA website using your 17-digit VIN.
- Schedule an appointment with a local dealership.
If you drive a 2018–2020 Ford Expedition or Lincoln Navigator, it’s worth getting your seat belts checked to make sure they’ll work when you need them most.