Ford Recalls Over 273,000 Vehicles for Brake Line Defect

Ford is recalling more than 273,000 vehicles in the U.S. due to a brake line issue that could lead to longer stopping distances and raise the risk of a crash. The affected models include:

1. 223,315 Ford Expeditions
2. 50,474 Lincoln Navigators

What’s the Issue?

Some vehicles have a front brake line that rubs against the engine air cleaner outlet pipe. Over time, this contact can wear down the line, causing brake fluid to leak. A loss of fluid reduces braking power and may trigger a red warning light on the dash.

If the fluid level in the reservoir gets too low, the brake pedal can feel soft or less responsive.

What Led to the Recall?

1. 2022: Ford noticed an increase in warranty claims about brake performance in Navigators.
2. Feb 27, 2025: Ford’s Critical Concern Review Group (CCRG) launched an investigation.
3. March–April 2025: The team found that the issue was tied to engine installation at the Kentucky Truck Plant before a process change in November 2024.

During engine installation, a radiator hose bent the right front brake line, misrouting it and causing it to rub against the air cleaner outlet pipe.

Reports Linked to the Issue

1. 45 warranty claims (Nov 2022–April 2024)
2. 2 field reports (Aug 2022, April 2025)
3. 2 customer service reports (June and August 2024)

Ford approved the recall on May 2, 2025. No crashes or injuries have been reported so far.

What Ford Owners Should Do?

Starting May 26, 2025, Ford will notify affected owners by mail. Here’s what you should do:

1. Visit a Ford or Lincoln dealer for a free inspection.
2. Dealers will replace the brake line or air cleaner outlet pipe if needed.
3. Owners who have already paid for repairs can request reimbursement.

How to Check Your Vehicle?

1. Go to the NHTSA recall site and enter your 17-digit VIN.
2. Contact Ford customer service or visit a dealership for help.

If you drive a 2022–2024 Ford Expedition or Lincoln Navigator, get your vehicle checked. Fixing the issue early can help avoid safety risks and costly repairs.